The biggest problem and most important is that to fix this you must get the top up and find a way to keep it up while you do the repair.
Starcraft pop up roof repair.
Start at the device that winds the cables the crank.
How to do a pop up camper roof rebuild.
We figured out how to fix it by removing all of the water damaged wood and then rebuilding the roof structure and reattaching the aluminum skin.
Weather stripping roof seal kit 40 gray 90 s older fit jayco and some starcraft.
If your roof seal is gray use this 1 2 wide x 1 2 high seal.
Here is the superflex i ordered affiliate link.
While i hope that my efforts will ultimately prove fruitful i am going to try to document the steps along the way in this thread so that others can benefit from my experience regardless of my personal outcome.
On a scale of 1 10 10 being the hardest this job is a 7.
It is a project that i am admittedly beginning with a great deal of uncertainty.
It is almost inevitable especially if you use it a lot or have had it for quite some time.
Our seal will be different the original seals are no longer available.
I started the repair of the roof on my 99 starcraft in earnest today.
That year had a mix of the old system to a 4 winch cable 4 lifter cable system.
Unfortunately the roof of the camper we bought was beyond repair and rotting away.
The metal roof had many many pinholes and dry rot that in 20.
When selecting a seal match your old seal shape against our picture.
Apache repair manual c r lift system installation instructions coleman fleetwood repair manual goshen spring and cable change procedure l w repair manual viking and jayco starcraft 1982 and older manual starcraft lift system manual 1985 and up and most 83 s and 84 s.
In 2001 all models were using goshen up until 2007.
1978 starcraft galaxy swinger roof re build and canvas replacementmay june 2015owner troy crivelloneas with many old tent trailers the roof on my 78 starcraft was not working at all.
Around 1986 starcraft started using the goshen lift system on their venture series.
The reason it was cheap is.
I put 2 large cement blocks on the floor inside the camper and then used a small crank jack with a long piece of wood to stabilize and hold up the roof we have an ac unit on the roof so it was heavy and needed support when off the 4 silver supports that hold up the roof supporting the roof took a lot of tension off the side panels and made for easier work was able to get the wood side.
Do you have a pop up camper with a water damaged roof.
Https amzn to 2vvmuh5 i purchased this palomino elite camper for only 1 000.
This job will take patience and time.
Tent trailer roof re build.